Use of duplex and super duplex stainless steels should be limited to below 570¡ãF, as prolonged exposure to high temperatures can make the material brittle.
Duplex steel flanges are often used for heavy duty welded components. We produce these flanges using high quality raw materials. Our customers trust us in the quality of our products as we continuously strive to improve our technology and provide impeccable products and services.
Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.
Compared to similar ferritic and austenitic grades, the super duplex steel 1.4410 flange has a lower alloying cost and, due to the well improved yield and tensile strength, has Corrosion resistance.
Super Duplex 2507, UNS S32750, is a duplex stainless steel especially suitable for environments such as warm chlorinated seawater and acidic chlorinated media. It has similar properties to Duplex 2205 but is more corrosion resistant and performs well in moderately corrosive environments.
Double butt weld flanges are best suited for hazardous high pressure applications. Butt weld flanges are easily identified by their long tapered neck.
The flanges are internally drilled to match the inside diameter of the pipe to ensure unrestricted flow and prevent turbulence at the joint. The tapered neck provides thicker metal at the flange joint, while the neck tapers to butt against the pipe and to butt against the pipe. This design helps transfer stress from the flange to the pipe and reduces stress concentrations at the bottom of the flange connection.
Duplex and Super Duplex Welding Flanges are ideal for critical applications involving high pressure, sub-zero and high temperature, as well as conditions where fluctuations cause expansion/contraction of the pipeline, and its main feature is that it is suitable for high pressure applications.
Butt weld flanges are the most popular type of high pressure pipeline flange. The tapered hub design of butt weld flanges provides an extremely strong connection, and butt weld flanges can be manipulated and bent repeatedly without compromising material and/or connection quality . Butt weld flanges also have the advantage of being highly resistant to extreme high and low temperatures.
Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel). The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.
The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.
Butt weld flanges are flanges designed to be connected to piping systems by butt welding. This type of flange comes in a wide range of sizes, butt weld flanges are expensive due to their long necks and the cost of personnel to contact the WN flange with the pipe or fitting, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.
Duplex Steel UNS Grade S32205 Duplex Steel is resistant to chloride environments and sulfide stress corrosion. Its yield strength is approximately twice that of standard austenitic stainless grades. Duplex steel UNS S32205 flanges are extremely durable and can also be easily installed to any size thanks to the different shapes and sizes available.
Duplex steels have high resistance to various types of corrosion. Duplex Steel S31803 is an extremely corrosion-resistant, work-hardenable alloy. Duplex steel S31803 butt weld flanges have good high temperature properties.
S32205 is a dual-phase steel with nearly equal proportions of austenite and ferrite in its chemical composition. This combination makes the alloy stronger than standard austenitic steels. The Duplex Steel S31803 Ring Fitting Flange is a low carbon version and is immune to sensitization.
Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.
Long weld flanges help with high pressures and the need for a long, tapered hub is the most common use for weld neck flanges. When ordering, it is most important to specify the pipeline plan that will be used. This flange is ideal for use in environments involving extreme temperature fluctuations and excessive handling and bending.
It is needed when the neck needs to be lengthened. Duplex steel flanges act as extensions. Duplex steel flanges are used in the chemical and petroleum industries for residential and commercial buildings. Duplex steel flanges perform well under pressure levels and temperature fluctuations. Long butt weld flanges are available in various lengths, sizes and dimensions according to customer needs.
Butt weld flanges are flanges designed to be connected to piping systems by butt welding. There are many specifications of this flange. Butt weld flanges are expensive because of their longer necks and high personnel costs for WN flanges in contact with pipes or fittings, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.
Duplex Steel UNS S31803 Flanges are used in marine engineering, chemical processing, hydrocarbon processing, heat exchangers, valve manufacturing, pump manufacturing, petrochemical plants, nuclear power projects, oil and gas equipment manufacturing.
This is designed to be connected to the piping system by butt welding. It is relatively expensive due to its long neck, but is preferred for high stress applications. The neck or hub transfers stress to the bottom of the hub to the wall thickness at the butt weld, providing significant reinforcement for the flange. Flange holes match pipe holes to reduce turbulence and erosion.
Compared to other steels, our duplex stainless steel flanges contain more chromium and therefore have good corrosion resistance. Duplex steel slip types on flanges contain about 10% chromium. Duplex Steel Blind Flanges (BLRF) are thermally stable and have moderate strength even at high temperatures.
Duplex steel flanges are designed to improve resistance to pitting corrosion, high strength, stress corrosion, crevice corrosion and cracking. Duplex steel sliding flanges resist sulfide stress corrosion and chloride environments. Duplex steel flat flanges are an important part of the duplex steel flange family.
Duplex steel butt welding flange forgings are difficult to form due to their high strength and work hardening rate. However, due to the presence of a large amount of stainless steel, the flange is highly resistant to seawater-related corrosion.
Super Duplex Steel Butt Weld Flanges are inherently non-magnetic. Austenitic stainless steel also contains nickel, molybdenum, copper, niobium, aluminum, etc. in chemical composition. It shows similar austenite and ferrite grades.
Super Duplex Steel Flanges are ideal for service in severely corrosive environments such as offshore and marine applications. It is also particularly resistant to chloride SCC. Flanges provide equivalent pitting resistance, ensuring very good pitting resistance. All of our product ranges are strength tested, including pitting corrosion testing, toughness testing, chemical and mechanical testing, macro and micro testing, and more.
Super Duplex Steel Butt Weld Flange for applications requiring excellent strength and corrosion resistance. It offers excellent corrosion resistance due to a balanced chemical composition. In addition, it performs well in environments containing chemicals such as chlorides, halides, sulfides, sulfuric acid, nitric acid, phosphoric acid, etc.
Duplex stainless steel S31803/S32205/2205 flanges are supplied with good sulfide stress corrosion resistance, high strength and excellent impact toughness. These dual phase steel S31803 slip flanges are chemically balanced to produce a microstructure of approximately 50/50 ferrite to austenite ratio.
Super Duplex Flanges are highly weldable. This alloy can be easily welded by various welding operations. These super duplex flanges are known for their high fatigue strength and provide high strength at moderate temperatures in the lower temperature range.
These dual phase steel S32205 ring joint flanges also feature high corrosion and erosion fatigue performance as well as lower thermal expansion and higher thermal conductivity than certified. Our Duplex 2205 Socket Weld Flanges are highly resistant to pitting and crevice corrosion, perform well in most corrosive environments, and have good weldability.
