Monel K500 pipe bend and elbow offers stress corrosion cracking in certain environments

Nickel-copper-based alloy 400 Monel 2.4360 cold drawn rod is virtually immune to chloride stress-related corrosion cracking when exposed to corrosive media in typical environments. Monel 400 is a copper and nickel based alloy that is popular today due to its high performance. The alloy has excellent acid and alkali resistance. In addition, it has good tensile strength, ductility, excellent thermal conductivity, and can be hardened by cold work. Additionally, it can be used in applications with temperatures ranging from minus to 538 degrees Celsius.

Nickel Alloy 400 and Monel 400, also known as UNS N04400, is a ductile nickel-copper-based alloy consisting primarily of two-thirds nickel and one-third copper. Nickel Alloy 400 is known for its resistance to a variety of corrosive conditions, including alkalis (or acids), salt water, hydrofluoric acid, and sulfuric acid. Since Monel 400 or Alloy 400 is a cold worked metal, this alloy has high hardness, stiffness and strength. By cold working ASTM B164 UNS N04400 bar stock, the alloy is subjected to higher levels of mechanical stress, which in turn causes changes in the alloy’s microstructure.

SCH40 Monel 400 Pipe is designated as Werkstoff Number 2.4360 and UNS N04400. Alloy 400 Pipe also known as Monel Alloy 400 Pipe, Monel 400 Pipe & Nickel Alloy 400 Pipe.

Monel K500 Spacer Flanges has useful resistance to boiling sulfuric acid up to 40 % concentration, to 60 % concentration at 176 Degree F and in all concentrations to 150 Degree F. Stronger than 400, alloy K500 even retains this strength in corrosive conditions, resisting both pure and salt water, as well as non-oxidizing mineral acids, salts, alkalis, and sour gas. The exception being that Monel K500 fasteners can be more prone to stress-corrosion cracking in some environments than Monel 400.

This nickel-copper alloy is precipitation hardenable due to the addition of aluminum and titanium. It combines the corrosion resistance of Monel 400 with the added benefits of superior strength and hardness (derived from its age-hardenability). Monel K-500 is also known for its ease of fabrication compared to other superalloys, and the fact that it is essentially nonmagnetic even at low temperatures.

Monel K500 nuts are a result of an age hardening process where aluminum and titanium are added to the nickel-copper base and then precipitated throughout the matrix.

There are different standards to cover the different nominal bore sizes of the flanges. The ANSI B16.5 Monel DIN 2.4360 Blind Flange that has diameters ranging from ? inches to 48 inches in this standard.

It exhibits excellent weldability and can withstand very large amounts of pressure and weight.

Class 150 Monel 400 RTJ Flange the Monel 400 Flanges shows evidence of excellent temperature. On the other hand, properties such as Strength and hardness of the Monel 400 Lap Joint Flange is only slightly diminished with regards to the other properties like ductility or impact resistance. Besides its the alloy is renowned for its toughness or impact strength properties. And therefore is very appropriately used in applications like chemical and hydro-carbon processing, heat exchangers, valves and pumps.

Alloy 400’s alkali resistance makes it ideal for deployment in highly acidic environments such as salt water, sulfuric acid or hydrofluoric acid.

When in the age-hardened condition, Monel K-500 has a greater tendency toward stress-corrosion cracking in some environments than Monel 400. Alloy K-500 has approximately three times the yield strength and double the tensile strength when compared with alloy 400.

The Curie temperature of this alloy lies within the ambient temperature range and is affected by changes in the alloy’s chemical composition. Caution is recommended in applications requiring strong non-magnetic properties.

In order to convey the pipeline, it is necessary to remove the straight hose in the pipeline. When using various pipelines, various pipelines must be used. When the pipeline is used, the elbow must be used to change the size of the pipeline. When bifurcating, the three-way pipe The flange connection used when the joint is used with various pipe joints, in order to reach the long-distance transmission pipeline, in order to reach the thermal expansion and cold contraction joint or effective connection aging of the pipeline, the long-distance expansion and cold contraction joint is used for the connection of the pipeline. , In the connection of various instruments, there are also the connectors and plugs of the instrument phase.

Reworking of Alloy K-500 is best done while the material is in the annealed or hot worked and quenched condition. However, age hardened materials can be finished to close tolerances and finish. Therefore, the recommended practice is to machine slightly oversize, age harden, and then finish to size.

Monel 400 es una aleacion de niquel-cobre resistente a la corrosion en muchos entornos. Consiste en dos solidos cristalinos que forman un nuevo solido.

The Monel K500 is essentially a stronger, stiffer version of the Monel 400. It exhibits the same high corrosion resistance as this alloy, with added aluminum and titanium content for increased strength and hardness. Monel K500? is heat treated under controlled conditions to precipitate submicroscopic particles of Ni 3 (Ti, Al) throughout the material.

We carry the largest inventory of these Monel K500 Pipe Flanges in various size, shapes, specification & thickness as per the requirements of our clients. It is commercially pure wrought monel K500 with good mechanical properties and resistance to a range of corrosive media. These, Monel K500 Orifice flange, Forged Flanges, K500 Monel Threaded Flanges is also customized as per customer requirements.

We offer a comprehensive range of all types Alloy K500 Flanges grades including Slip on flanges, socket weld flanges, blind flanges, lap joint flanges, screwed flanges, weld neck flanges, reducing flanges, spectacle flanges, slip on flanges, plate flanges, screwed flanges etc.

The seamless pipes can easily slip onto the flange and reach the precise connection location. The ASTM B564 Monel 400 Lap Joint Flanges and other flanges can also come as threaded, forged, screwed or plate flange types. We could do solution treatment and ageing treatment for Monel K-500 forging flanges as per the clients. Monel is based on nickel (65-70%) and copper (20-29%) and also contains iron and manganese (5%) and other compounds.

A high nickel alloy with the addition of substantial amounts of copper to give the alloy excellent resistance to sodium chloride solutions, including brine and seawater. Therefore, UNS N04400 Alloy 400 Forged Fittings and Socket Weld Elbows can be used as part of an offshore piping system that may require a change of direction.

While it is a very useful metal, it is cost prohibitive in most applications. Monel 400 costs 5 to 10 times as much as regular nickel or copper.

This nickel alloy is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. As would be expected from its high copper content, alloy 400 is rapidly attacked by nitric acid and ammonia systems.

Alloys like Monel 400 flanges perform well in marine environments due to their chemical composition. The copper content is between 28% and 34% and is known as a superalloy due to its good corrosion resistance.

Monel400 Copper-nickel alloy (UNSN04400) is a soft Copper-nickel alloy that is resistant to various corrosive environments.

ASTM B165 (same as ASME SB-165) is a standard specification covering the nickel-copper alloy Monel 400 (UNS N04400) in cold-worked seamless tube form.

Monel 400 is corrosion resistant to most salts, water, alkalis, organic substances, food products, and atmospheric conditions at both normal and elevated temperatures.

Alloy 400/Monel 400 comes directly from refined ore bodies in Canada, and with a copper content of approximately 30 wt%, it provides a lower cost alternative to commercially pure nickel, but still retains a very similar characteristics.

Monel 400 has very good mechanical properties at sub-zero temperatures, can be used up to 1000¡ãF, and has a melting point of 2370-2460¡ãF. However, Alloy 400 has low strength in the annealed condition, so various tempers can be used to increase the strength.

Monel alloys are a group of alloys consisting mainly of nickel and copper with trace amounts of iron, manganese, carbon and silicon. ASTM B865-04 K500 Monel Fastener is a precipitation-hardening nickel-copper alloy. One of the advantages of using alloy UNS N05500 bolts is that the alloy combines the excellent corrosion resistance of Monel 400 alloy with the additional properties of increased tensile strength and hardness.

Monel 400 is a kind of corrosion resistant alloy with large dosage

ASME Sb564 Alloy 400 Plate Flanges Monel 400 N04400 Orifice Flange the Monel 400 Flanges shows evidence of excellent temperature. On the other hand, properties such as Strength and hardness of the Monel 400 Lap Joint Flange is only slightly diminished with regards to the other properties like ductility or impact resistance.

Monel 400 is well known for its high strength and corrosion resistant properties. It works in a wide range of temperatures, and is available in multiple forms for a variety of products. Monel 400 is used extensively in (for pipe) piping. Resistant to both steam and seawater, its toughness and anti-corrosive properties make it perfect for heavy duty applications such as transfer (pipe) piping used in oil refineries.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.20

Monel 400 has high strength and toughness over a wide temperature range and excellent resistance to many corrosive environments. The composition is shown in the Table below.