semi-finished raw materials of Monel 400 Threaded Elbows for heat exchanger piping

Nickel-copper-based alloy 400 Monel 2.4360 cold drawn rod is virtually immune to chloride stress-related corrosion cracking when exposed to corrosive media in typical environments. Monel 400 is a copper and nickel based alloy that is popular today due to its high performance. The alloy has excellent acid and alkali resistance. In addition, it has good tensile strength, ductility, excellent thermal conductivity, and can be hardened by cold work. Additionally, it can be used in applications with temperatures ranging from minus to 538 degrees Celsius.

SCH40 Monel 400 Pipe is designated as Werkstoff Number 2.4360 and UNS N04400. Alloy 400 Pipe also known as Monel Alloy 400 Pipe, Monel 400 Pipe & Nickel Alloy 400 Pipe.

Nickel Alloy 400 and Monel 400, also known as UNS N04400, is a ductile nickel-copper-based alloy consisting primarily of two-thirds nickel and one-third copper. Nickel Alloy 400 is known for its resistance to a variety of corrosive conditions, including alkalis (or acids), salt water, hydrofluoric acid, and sulfuric acid. Since Monel 400 or Alloy 400 is a cold worked metal, this alloy has high hardness, stiffness and strength. By cold working ASTM B164 UNS N04400 bar stock, the alloy is subjected to higher levels of mechanical stress, which in turn causes changes in the alloy’s microstructure.

Alloy 400 is virtually immune to chloride stress corrosion cracking in typical environments. Generally, its corrosion resistance is good in reducing environment, but poor in oxidizing environment.

MONEL K500 is a age-hardenable Nickel-Copper alloy which combines the corrosion resistance of Alloy 400 with high strength corrosion fatigue and erosion resistance.

Monel 400 Butt Weld Reducers are resistant to aggressive solvents, acids and bases, and seawater, are highly robust at high temperatures, and are also operable for use in many marine engineering applications.

Monel K-500 combines the excellent corrosion resistance of Monel 400 with the added benefits of higher strength and hardness. Performance can be improved by adding aluminum and titanium to the nickel-copper matrix and by heating under controlled conditions to precipitate submicroscopic particles of Ni 3 (Ti, Al) throughout the matrix.

A nut is a threaded fastener that can be used with a bolt to secure a virtually unlimited number of parts, objects, and accessories for many types of applications. Monel 500 alloy provides short and long term benefits when used as a material for making nuts. Monel nickel copper k500 nuts provide strength and corrosion resistance in both acidic and alkaline environments. Monel nickel copper k500 nuts are also known for their favorable dimensional accuracy and non-corrosion in salt water and hydrofluoric acid.

The Stud Bolt is a threaded rod with 2 heavy hexagon nuts, while the Hex Bolt has a head with one nut. Nuts and head are both six sided. Bolts threading are defined in ASME B1.1 Unified Inch Screw Threads, (UN and UNR Thread Form). The most common thread is a symmetrical form with a V-profile. The included angle is 60¡ã. This form is widely used in the Unified thread (UN, UNC, UNF, UNRC, UNRF) form as the ISO / metric threads.

The blind flanges are used to close a connection while the slip on flanges are used to adjust a connection position. The ASTM B564 Monel 400 Slip On Flanges allow the seamless pipes to slip onto them so the positioning becomes easy. There are welded flanges as well as threaded flanges.

Monel bolts, like Monel 400 and K500, are made from a nickel-copper alloy and exhibit high strength, toughness and good corrosion resistance over a wide temperature range.

Adding a small amount of Mg to Monel K-500 alloy can increase the grain boundary bonding force and improve high temperature plasticity.

Alloy 400 fasteners have a melting point of 1350 degrees Celsius. The density of the material is higher than most chrome-nickel stainless steels. The density of Monel 400 material is 8.8 grams per cubic centimeter. The strength also exceeds that of the 304, 316 and 310 grades of austenitic stainless steels. The minimum yield strength is 240MPa and the minimum tensile strength is 550MPa. UNS N04400 Studs are made from a single strand of Monel 400 material.

It has good mechanical properties from subzero temperatures up to about 480C.

In order to convey the pipeline, it is necessary to remove the straight hose in the pipeline. When using various pipelines, various pipelines must be used. When the pipeline is used, the elbow must be used to change the size of the pipeline. When bifurcating, the three-way pipe The flange connection used when the joint is used with various pipe joints, in order to reach the long-distance transmission pipeline, in order to reach the thermal expansion and cold contraction joint or effective connection aging of the pipeline, the long-distance expansion and cold contraction joint is used for the connection of the pipeline. , In the connection of various instruments, there are also the connectors and plugs of the instrument phase.

Monel K500 Threaded Flanges (UNS N05500) has resistant to a sour ¨C gas environment. Monel K500 Slip On Flanges is often used in Chemical Process Industry: such as in processes involving organic acids, caustic soda and dry chlorine, production of chlorinated plastics, and more.

Monel K500 Bolts, also known as Alloy K500, are composed of a nickel alloy that combines the excellent corrosion resistance of Monel 400 with increased strength and hardness. These additional properties of Monel K500 bolts are the result of an age hardening process in which aluminum and titanium are added to a nickel-copper matrix, which is then precipitated throughout. Compared to 400, this process increases the yield strength of K500 by a factor of approximately 3 (110ksi vs. 45ksi) and doubles the tensile strength (160ksi vs. 83ksi). Monel K500 bolts will maintain their strength down to 1200¡ãF and even maintain their ductility down to -400¡ãF.

Monel 400 is resistant to steam and sea water as well as highly corrosive solutions such as sulfuric, hydrochloric and hydrofluoric acids after degassing. It has excellent solderability and can withstand very high pressure and weight. The alloy has excellent mechanical properties at sub-zero temperatures, with a melting point of 2370¡ã – 2460¡ã F, and the product can be used at temperatures up to 1000¡ã C.

Monel K500 Spacer Flanges has useful resistance to boiling sulfuric acid up to 40 % concentration, to 60 % concentration at 176 Degree F and in all concentrations to 150 Degree F. Stronger than 400, alloy K500 even retains this strength in corrosive conditions, resisting both pure and salt water, as well as non-oxidizing mineral acids, salts, alkalis, and sour gas. The exception being that Monel K500 fasteners can be more prone to stress-corrosion cracking in some environments than Monel 400.

Class 150 Uns N05500 Socket Weld Flanges the Monel 400 Flanges shows evidence of excellent temperature. On the other hand, properties such as Strength and hardness of the Monel 400 Lap Joint Flange is only slightly diminished with regards to the other properties like ductility or impact resistance.

Its properties make it perfect for heavy-duty applications and those that require a high melting point and toughness under the harshest conditions.

This nickel alloy is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. As would be expected from its high copper content, alloy 400 is rapidly attacked by nitric acid and ammonia systems.

N04400 Butt Weld Pipe Fittings has resistance to chloride induced stress corrosion cracking. Also referred as WNR 2.4360 Butt Weld Pipe Fittings, it has excellent mechanical properties from sub-zero temperatures up to 1020¡ã F. Alloy 400 Pipe Fittings are available in different types such as Elbow, Bends, Equal & Unequal (reducing) Tees, Equal & Unequal (reducing) Cross, Concentric & Eccentric Reducer, End Pipe Cap, Long & Short Stubends, Seamless Butt weld pipe fittings, Welded Butt weld pipe fittings, and more.
The Monel 400 alloy has many excellent mechanical properties, making it famous in pipe fittings. The Monel 400 Pipe Fittings can give high performance. It is an alloy of nickel and copper, with a small amount of iron, manganese, carbon, and silicon content. The chemical composition of the Alloy 400 Pipe Fittings results in its high strength. Specialized Monel Fittings Manufacturer In India also concentrates on manufacturing high quality of these pipe fittings due to its high demand in various industries- its resistance towards acids and alkalis are the main reason behind that. The Alloy 400 Buttweld Elbow also possesses good ductility, thermal conductivity, and they can only be hardened by cold-working.

Its toughness lends itself to use in nuclear power plants, mining, cement, and the oil and gas industry.

Monel alloys are a group of alloys consisting mainly of nickel and copper with trace amounts of iron, manganese, carbon and silicon. ASTM B865-04 K500 Monel Fastener is a precipitation-hardening nickel-copper alloy. One of the advantages of using alloy UNS N05500 bolts is that the alloy combines the excellent corrosion resistance of Monel 400 alloy with the additional properties of increased tensile strength and hardness.

One of the most important characteristics of Monel 400 is that stress corrosion cracks do not occur in general, and the cutting performance is good. The structure of Monel 400 is single phase solid solution with high strength.

Monel 400 also resistant to corrosion of neutral solution, water, sea water, atmosphere and organic compounds.

There are different pressure classes of these flanges ranging from Class 150 Monel UNS N04400 Flanges to class 2500, and PN6 to PN64.

Monel 400 Seamless Tubing, Monel 400 Tubing, Alloy 400 Gas Tube, Monel 400 boiler tubes & Monel 400 Polish Tube are most often found in chemical plant equipment due to their strong resistance to chemical corrosion.

When utilized at subzero temperatures, these fasteners actually increase their tensile and yield strengths, while ductility and toughness are virtually unchanged. In addition, the flange face differs as flat face, raised face and ring type joint face as well. The Monel Slip On Flange is most useful with seamless pipes. The seamless pipes can easily slip onto the flange and reach the precise connection location. The ASTM B564 Monel 400 Lap Joint Flanges and other flanges can also come as threaded, forged, screwed or plate flange types.

Generally, its corrosion resistance is very good in reducing environments, but poor in oxidizing conditions.

Monel 400 is also often used for the high tolerance tubing. It exhibits excellent weldability, and it is often found in marine applications such as seawater valves and pump shafts. These tubes are also used in chemical plant equipment, boiler feeders, and heat exchangers. For applications that require a high melting point and toughness under the harshest conditions.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.20

Monel K500 is a Nickel-Copper alloy that is precipitation hardenable, due to the additions of Aluminium and Titanium.