Super Duplex S32750 Flange in Marine industries

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel).
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.48

Some of the advantages of using super duplex fasteners include its physical and excellent mechanical properties such as high yield strength, excellent tensile strength, high impact strength and excellent corrosion resistance.

Alloy 2205 provides pitting and crevice corrosion resistance superior to 316L or 317L austenitic stainless steel tube in almost all corrosive media. It also has high corrosion and erosion fatigue properties as well as lower thermal expansion and higher thermal conductivity than austenitic.

The Benefits of Duplex Stainless Steel are improved Strength, because many duplex grades are as much as two-times stronger than austenitic and ferritic stainless steel grades, high Toughness and Ductility, high Corrosion Resistance, and Cost Effectiveness.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

2507 (UNS S32750) is a super duplex stainless steel designed for applications requiring excellent strength and corrosion resistance.

The content of chromium, molybdenum, nickel and nitrogen in the 2205 duplex bolt alloy enhances its mechanical properties. E.g. ¨C UNS S31803 Fastener alloys contain trace amounts of carbon.

The duplex material contains bot the austenitic and ferrite structures in the metallurgy of the material. These properties bring the material the best of both ferritic and austenitic steel types. The pipes could be hot rolled or cold drawn. The hot rolled ones are stronger and the cold drawn ones are seamless and accurate in dimensions. The Duplex Seamless Pipe is used in applications with high precision requirements.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Though it is important to keep in mind that pitting corrosion can be a concern in chloride solutions when oxidizing media is present. In these conditions, the passive (protective) layer of the Duplex 2205 material may be compromised in localized pitting may occur.

The Duplex Pipes are used in high temperature applications along with the Duplex stainless steel tube as well. There are different shapes and sizes of these pipes.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

In order to convey the pipeline, it is necessary to remove the straight hose in the pipeline. When using various pipelines, various pipelines must be used. When the pipeline is used, the elbow must be used to change the size of the pipeline. When bifurcating, the three-way pipe The flange connection used when the joint is used with various pipe joints, in order to reach the long-distance transmission pipeline, in order to reach the thermal expansion and cold contraction joint or effective connection aging of the pipeline, the long-distance expansion and cold contraction joint is used for the connection of the pipeline. , In the connection of various instruments, there are also the connectors and plugs of the instrument phase.

ASTM A182 F51 flanges refer to pipe flanges made from the forged duplex stainless steel grade UNS S31803 for use in pressure systems.

Duplex bolts S31803 are widely used in several industries due to the enhanced strength transferred from the structural austenitic portion. In contrast, the ferritic fraction instills superior toughness from the transport of the fine structure. UNS S31803 Fasteners with excellent mechanical properties can become a buyer’s favorite by pre-reducing the cross-section of the final product, thereby reducing the overall weight, thus lowering the overall price.

Super duplex steel fasteners have a metallurgical microstructure consisting of a mixture of ferritic and austenitic steels in equal proportions of 50-50.

Due to the material composition, the strength and the corrosion resistance, these flanges are used in a variety of applications.

ASME SA 479 Duplex Steel UNS S32205 Hex Bolts are commonly used in chemical processing, transportation and storage – pressure vessels, tanks, piping and heat exchangers. ASTM A479 Duplex Stainless Steel 1.4462 Bolts have excellent resistance to stress corrosion cracking, as well as excellent resistance to localized corrosion, including intergranular, pitting, and crevice corrosion.

The high oxidation resistance property of Grade 2205 is marred by its embrittlement above 300¡ãC. This embrittlement can be modified by a full solution annealing treatment. This grade performs well at temperatures below 300¡ãC.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The notch ductility of SA 240 S32760 Sheet performs well at sub-zero temperatures, down to the -50¡ãC range, while performing well at ambient temperature.

Super Duplex SAF 2507 is a really strong material with great corrosion resistance.

This alloy is especially useful in the -50¡ãF/+600¡ãF temperature range. For applications outside this temperature range, this alloy can also be considered, but there are some restrictions, especially when used in welded structures.

UNS S32205 Hex Bolts (also known as S31803) are made of high grade duplex 2205 stainless steel. Because this material is composed of at least 22% chromium, 6% nickel, and 3% molybdenum, it can withstand some of the harsh environmental conditions that other metals cannot, such as corrosion, cracking, erosion, pitting, and more. Stainless Duplex 2205 Hex Bolts also provide twice the mechanical strength compared to standard stainless steel.

Supplied in the annealed condition, it has a yield strength of 80ksi (550Mpa), which is higher than most austenitic and duplex grades.

ASTM A479 Duplex Stainless Steel 1.4462 Punched Washers has resistance to SCC that is of prominence in a lot of applications counting hot water tanks, brewing tanks, desalination plant and process plant. Accordingly, ASTM A479 Duplex Stainless Steel UNS S31803 Lock Washers shows properties of both ferritic and austenitic alloys. Microstructures of ASME SA 479 Duplex Steel UNS S32205 Flat Washers include a combination of ferrite and austenite stages. ASTM A479 Duplex Steel UNS S31803 Washershas outstanding general corrosion resistance in a widespread range of corrosive chemicals containing industrial and seawater acids.

At this temperature, duplex steel flanges over 300 degrees Celsius are still protected from embrittlement due to corrosion. Duct capability is also excellent at low temperatures. Fabrication is done only with tools assigned to stainless steel materials. Must be properly cleaned before use. This is done to protect the stainless steel from cross-contamination of the corroding metal.

Since the material is also resistant to acids and chlorine compounds, it could see its application in marine environments, especially in saltwater containing chlorine compounds. The ferritic portion of the duplex structure of Super Duplex 2507 round bar alloy makes it resistant to stress corrosion cracking in warm chloride-containing environments.

Duplex alloys have some of the ferritic stress corrosion cracking resistance of common austenitic stainless alloys and many of the superior formability properties that are more cost effective than high nickel alloys.

Heat and product analysis is to be performed on the SA 789 Alloy 2205 Pipe Material.

The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.49

Super Duplex UNS S32750 is the most common Super Duplex grade on the market. UNS S32750 is a duplex stainless steel designed for use in corrosive chlorine-containing environments. It has very good localized corrosion and stress corrosion cracking resistance and high mechanical strength. Widely used in oil and gas, hydropower, pressure vessels, pulp and paper, structural parts and chemical tankers.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Duplex 2205 has higher resistance to crevice and erosion corrosion than sus316L austenitic stainless grades.