Hastelloy X Flange Quality Inspection Scenario

Hastelloy C2000 Tubes are used in a broad range of industries including petrochemical processing, chemical processing equipment manufacturing, oil refineries and power plants.

Hastelloy Alloys Directory
The Corrosion Resistant HASTELLOY alloys are widely used by the chemical processing industries. The need for reliable performance leads to their acceptance and growth in the areas of energy, health and environmental, oil and gas, pharmaceutical and flue gas desulfurization industries.

This provides greatly enhanced resistance to sulfuric acid. It also has a high chromium content, to maximize its resistance to oxidizing chemicals and process streams contaminated with ferric ions and dissolved oxygen.

It demonstrates good resistance to neutral and reducing environments. This alloy creates a tenacious oxide, protective film that does not spall off, but it retains superior oxidation resistance at soaring temperatures.

It is able to withstand a wide range of oxidizing and non-oxidizing chemicals, and exhibits outstanding resistance to pitting and crevice attack in the presence of chlorides and other halides.

Hastelloy C2000 is available in a variety of sizes and thicknesses, this type of nickel-chromium-molybdenum alloy is renowned for its superior strength and corrosion resistance.

The outstanding oxidation resistance of HASTELLOY X pipe bend is illustrated below. Tests were conducted by exposing samples to dry air at 2000 Deg. F. and to dry air pressurized to 300 psi at 1750 Deg. F.

Hastelloy C-276 fasteners and other products in the Hastelloy family have excellent resistance to corrosion and oxidizing and reducing chemicals. Due to its adaptability, Hastelloy C-276 alloy can be used in problem areas and is more likely to occur in process areas. Hastelloy 276 bolts and fasteners are suitable for most chemical applications in the welded condition. However, it should be noted that in environments where C-276 alloy weld joints are subject to attack, C-22 weld filler material should be considered.

HASTELLOY X pipe bend finds use in petrochemical process equipment and gas turbines in the hot combustor zone sections. Also used for structural components in industrial furnace applications because of the excellent oxidation resistance.

Hastelloy C-4 is a nickel-chromium-molybdenum alloy with outstanding high temperature stability. It has high ductility and corrosion resistance. It’s high temperature resistance up to 1900 ¡ãF (1038 ¡ãC) makes it suitable for most chemical process application in the “as” welded condition.
Like other nickel alloys, it is ductile, easy to form and weld, and possesses exceptional resistance to stress corrosion cracking in chloride-bearing solutions (a form of degradation to
which the austenitic stainless steels are prone). With its high chromium and molybdenum
contents, it is able to withstand both oxidizing and non-oxidizing acids, and is resistant to
pitting and crevice attack in the presence of chlorides and other halides.

Hastelloy C276 sheet and plate in wear resistant stainless steel. It provides excellent resistance to stress corrosion cracking in very high temperature environments; its high tensile strength provides extreme thermal stability.

Hastelloy C22 machined gaskets also have the best resistance to environments that encounter reducing and oxidizing conditions in the process stream. Hastelloy C22 round washers can be welded, forged, hot upset and impact extruded. Typical chemical process industry (CPI) applications for Hastelloy C22 punch gaskets include reactors, heat exchangers and columns. Hastelloy C22 flat washers have excellent resistance to pitting corrosion, stress corrosion cracking, tool marks and weld heat affected zone erosion.

The 2.4819 Alloy C276 Flat Plate is typically used in areas with extreme conditions.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The nickel and molybdenum component of ASTM B575 Hastelloy C-276 Sheets aids in their resistance to pitting and crevice corrosion in reducing conditions.

The pipes are phosphoric acid, acetic and formic acid resistant. Also, it to various temperature and concentrations is hydrochloric acid resistance.

Steel Plate are often used for structural and construction applications, pressure vessels, marine and offshord equipment, and military applications. The grade, elements and parameters of a steel plate are also important in how it is used.
Steel plates are classified by thickness: thin plate, medium plate, thick plate and extra-thick plate.
Thin steel plates are steel plates with a thickness between 0.2-4mm produced by hot rolling or cold rolling, and thick steel plates are those with a thickness of more than 4mm
The general name of the good board.
Thin steel plate refers to a steel plate with a thickness of not more than 3 mm. The commonly used thin steel plate thickness is 0.5-2MM, which is divided into sheet and coil supply. Thin
The steel plates are generally B-type steels, cold-rolled or hot-rolled steel plates with steel grades B0-B3. Requirements for thin steel plates: smooth, smooth surface, thick
The degree of uniformity, allowing a tight iron oxide film, must not have cracks, scarring and other defects. The process is divided into hot rolled sheet steel and cold rolled sheet
plate. Mainly used in Changlin Dongfeng fans, automobiles, electrical equipment, vehicles, agricultural machinery, containers, steel furniture, etc.
Thick steel plates refer to steel plates with a thickness greater than millimeters. Thick steel plate is divided into extra-thick steel plate and medium-thick steel plate.
Medium and heavy steel plates refer to steel plates with a thickness greater than 3 mm and less than 50 mm. Medium and thick steel plates are mainly used in shipbuilding, boilers, bridges
Armor and high-pressure vessel shells, etc.
Extra-thick steel plate refers to a steel plate with a thickness of not less than 50 mm. Extra-thick steel plates are mainly used in shipbuilding, boilers, bridges and high-pressure vessel shells
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Hastelloy B3 fasteners offer the same excellent resistance to hydrochloric acid and other strong reducing chemicals as other B alloys, including B2, but with significantly enhanced thermal stability and easier fabrication. In addition, B3 fasteners are highly resistant to attack from cut lines and heat affected zones. Like B2 alloys, B3 fasteners are not recommended for use in the presence of iron or copper salts that can cause rapid corrosion failure.

C-22 is used in severely corrosive media with high chloride and temperature applications such as buffer solutions, active pharmaceutical ingredients (API), fabric softeners, cleaning supplies, and fish, soy and chili sauce.

Hastelloy C-276 is a nickel-chromium-molybdenum alloy that is resistant to corrosion.C276 alloy is suitable for many chemical process applications.

Hastelloy C-276 pipe fittings refer to factory-made wrought nickel alloy fittings manufactured to ASTM B366 UNS N10276. It can be designated as CRHC276(corrosion resistant fittings) or WPHC276(ASME pressure fittings). The fittings can be manufactured from pipe or tube of ASTM B619, B622, B626 UNS N10276, plate, sheet or strip of ASTM B575 UNS N10276, forging or bar of ASTM B564, B462, B472, B574 Gr. N10276. The Hastelloy C-276 fittings are mainly furnished in 3 connection types: butt welding, threaded, socket welding, covering a variety of standard specifications.
Since Alloy C-276 contains a high amount of nickel in its chemical composition, the metal is very ductile. Therefore forming it into various shaped Hastelloy C276 Pipe Fittings becomes very simple. Yet, this is not the only benefit offered by this alloy. Like many nickel containing alloys, the strength and corrosion resistance properties of this alloy make it one of the most sought after ones by Hastelloy Fittings Suppliers. The metal is capable of exhibiting superior resistance to pitting. Unlike highly ductile materials that tend to exhibit failure against stress corrosion cracking, on the application of a tensile load, the Alloy C276 Pipe Fittings are able to withstand such levels of stress.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Hastelloy C-276 is a very popular alloy for us for the reason that it is highly anticorrosive in a broad range of enveronments. Thunder Threads? stocks an immense inventory of hastelloy c726 bolts and fasteners. Hastelloy C276 Fasteners is a wrought corrosion-resistant alloy that resists the development of grain boundary precipitates that degrade corrosion resistance.

Although Alloy C276 plate has a higher rate of work hardening compared to its austenitic counterpart, in-process annealing may be required if nickel alloy C276 plate is to be work hardened to a higher degree. Solution annealing may be required if the deformation of the nickel C276 strip exceeds 15%.

This nickel alloy also offers optimum resistance to environments where reducing and oxidizing conditions are encountered in process streams. This is beneficial in multi- purpose plants where such ¡°upset¡± conditions occur frequently.

Hastelloy C22 socket weld flanges are used in the chemical process industry in equipment like flue gas scrubbers, chlorine systems, sulfur dioxide scrubbers, pulp, and paper bleach plants, pickling systems.

INCONEL alloy C-276 (UNS N10276/W.Nr. 2.4819) is known for its corrosion resistance in a wide range of aggressive media.

UNS N10276 Sheets has excellent resistance to pitting corrosion, pressure corrosion cracking and a far higher resistance to crevice corrosion than steels of alloy.

Hastelloy C-263, is an age hardenable nickel-cobalt-chromium-molybdenum alloy.Hastelloy? 2 C-263 has some very positive attributes that make it ideal for a wide range of applications. HAYNES? 263 alloy combines properties which make it suitable for a variety of fabricated component applications in both aircraft turbine engine and industrial turbine applications.

Nickel alloys are some of the most useful materials for manufacturing technically superior pipes and tubes for industrial applications.Nickel Pipe is a metal pipe that is made up of an alloy that has primarily nickel and other elements in its composition.

C276 is a nickel-molybdenum-chromium superalloy with tungsten added, designed for excellent corrosion resistance in a variety of harsh environments. The high nickel and molybdenum contents make nickel steel alloys particularly resistant to pitting and crevice corrosion in reducing environments, while chromium is resistant to oxidizing media.

Hastelloy C22 or Wnr 2.4617 Material is also referred to as alloy C22.

Hastelloy DIN NR. 2.4819 Pipe is a nickel based superalloy. Apart from its primary base alloying element, the alloy for Hastelloy C276 Pipe also contains elements molybdenum & chromium, which results in the alloy gaining certain properties.

Plates are designed by continuous rolling and casting or, in most instances, steel is processed into a bullet then hot rolled to be shaped in its final plate thickness. Akin to steel plates, rolled ring forgings are forged in the same process ¨C it differs only in terms of rolling directions.
For cups having comparative large thickness and plates having
complicated cross-sectional shapes, plate forging is more useful than billet forging due to due to
comparatively small change in shape.

NAS NW276 is a Ni Cr Mo alloy with excellent corrosion resistance in both oxidizing and reducing atmospheres. In this alloy, carbide precipitation in the heat affected zone (HAZ) is suppressed and corrosion resistance is improved by reducing the contents of C and Si.

Hastelloy C22, also known as alloy C22, is a versatile austenitic nickel-chromium-molybdenum-tungsten alloy with enhanced resistance to pitting, crevice corrosion and stress corrosion cracking.