Super Duplex S32750 Flange used for Chemical Piping systems

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

Super Duplex 2507 cannot be strengthened by heat treating. Annealing is performed at 1920¡ãF – 2060¡ãF (1049¡ãC – 1127¡ãC), followed by rapid cooling.

We manufacture and supply bar stock for machined, forged and cold formed Duplex 2205 Nuts. We can manufacture and supply Duplex 2205 nuts in imperial sizes from M2 to M150 and 1/4″ to 6″. The most commonly used nuts are heavy hex nuts, flange nuts, cap nuts, set nuts, etc. We can supply these duplex 2205 nuts with minimal lead time.

The idea of duplex stainless steels dates back to the 1920s with the first cast being made at Avesta in Sweden in 1930. However, it is only in the last 30 years that duplex steels have begun to ¡°take off¡± in a significant way. This is mainly due to advances in steelmaking techniques particularly with respect to control of nitrogen content.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

It is also exceptionally resistance to chloride SCC. Flanges are supplied with pitting resistance equivalent that is assuring very good pitting corrosion resistance.

Duplex 2205 was tested under reverse bending stress at room temperature compared to SS316. The results show that Duplex 2205 has approximately twice the fatigue limit/yield strength.

This type of steel is excellently resistant to shearing as a result of stress corrosion, high thermal conductivity and a low thermal expansion coefficient.

ASTM A240 is a normative standard covering several chromium-based stainless steel grades manufactured in sheet, sheet, or ASTM A240 Gr 2205 strip.

There are different pressure ratings for the flanges based on the system of measurement. Under the ANSI standard, the pressure classes range from class 150 through class 2500.

A Super Duplex 2507 Pipe has outstanding resistance to corrosive and oxidative media.

Duplex describes a family of stainless steels that are neither fully austenitic, like 304 stainless, nor purely ferritic, like 430 stainless. The structure of 2205 duplex stainless steel consists of austenite pools surrounded by a continuous ferrite phase.

Since the material is also resistant to acids and chlorine compounds, it could see its application in marine environments, especially in saltwater containing chlorine compounds. The ferritic portion of the duplex structure of Super Duplex 2507 round bar alloy makes it resistant to stress corrosion cracking in warm chloride-containing environments.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Compared with ferritic stainless steel and austenitic stainless steel, duplex stainless steel pipe has good welding performance. It is neither like the welding heat affected zone of ferritic stainless steel, because of the grain coarsening, the plastic toughness is greatly reduced, nor like austenitic stainless steel, it is more sensitive to welding hot cracks.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex 2205 stainless steel (ferritic and austenitic) is widely used in applications requiring good corrosion resistance and strength. UNS S31803 grade stainless steel was modified several times to form UNS S32205, which was approved in 1996. This grade offers higher corrosion resistance.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.60

Duplex stainless steels have a mixed microstructure of austenite and ferrite, the aim being to produce a 50/50 mix, although, in commercial alloys, the mix may be 40/60 respectively.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The yield strength of this material is almost two times that of the usually used austenitic stainless steel grade.

This alloy resists chloride environments and sulfide stress corrosion. It is also roughly double the strength of standard austentic stainless steels.

Super Duplex Steel 1.4410 Flanges are having low alloying costs as compared to the similar ferritic and austenitic grade along with resistant to corrosion in the chloride-containing atmosphere because of well-enhanced yielding and tensile strength.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

Through additions of chromium, molybdenum and nitrogen localized corrosion such as pitting and crevice attack are improved. Alloy 2507 has excellent localized pitting resistance.

Austenitic has a low strength and a low resistance to stress corrosion cracking, while ferritic also has a low strength, poor weldability and poor low temperature toughness. Producing a chemical composition that combines austenitic and ferritic results in a metal that has a higher strength, good weldability, good toughness and resistance to stress corrosion cracking.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The material for UNS S32760 Stud Bolts is about 10% lighter when compared to grade 316 stainless steel. The Stud Bolt S32760 demonstrates high performance at cryogenic temperature settings as well. Which means that the ASTM A1082 UNS S32760 has good sub-zero notch ductility properties down to a temperature of minus 50¡ãC.

Super Duplex Stainless Steel is known to have better stress corrosion, cracking resistance and mechanical properties than any other type of steel.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

2507 Duplex is highly resistant to uniform corrosion by organic acids such as formic and acetic acid.

Duplex alloys have some of the ferritic stress corrosion cracking resistance of common austenitic stainless alloys and many of the superior formability properties that are more cost effective than high nickel alloys.

ASTM A815 specification covers two general classes, WP and CR, of wrought ferritic, ferritic/austenitic, and martensitic stainless steel fittings of seamless and welded construction. Class WP fittings are subdivided into four subclasses: Classes WP-S, WP-W, WP-WX, and WP-WU. The material for fittings shall consist of forgings, bars, plates, or seamless or welded tubular products.
Teel Industry has grown in the past few decades and there are a variety of products available in the market. ASTM A815 UNS S32750 Pipe Fittings are one of those products and are available in various sizes, shapes, and dimensions. ASTM A815 UNS S32760 Pipe Fittings are designed to be resistant to corrosion and are said to have perfect weldability. These Super Duplex S32750 Buttweld Fittings are resistant to erosion corrosion and fatigue. They have a mixed microstructure of 50% austenitic and 50% ferrite.

In order to convey the pipeline, it is necessary to remove the straight hose in the pipeline. When using various pipelines, various pipelines must be used. When the pipeline is used, the elbow must be used to change the size of the pipeline. When bifurcating, the three-way pipe The flange connection used when the joint is used with various pipe joints, in order to reach the long-distance transmission pipeline, in order to reach the thermal expansion and cold contraction joint or effective connection aging of the pipeline, the long-distance expansion and cold contraction joint is used for the connection of the pipeline. , In the connection of various instruments, there are also the connectors and plugs of the instrument phase.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Alloy 2205 duplex stainless steel sheet is particularly suitable for applications covering the -50¡ãF/+600¡ãF temperature range.

The yield strength of 2205 is about twice that of austenitic stainless steel. This allows designers to reduce weight and make the alloy more cost-competitive compared to 316L or 317L.