Duplex Stainless Steel S31083 S32205 Flanges enhances the resistance to pitting corrosion

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

Some of the typical applications of duplex steel grade 2205 are oil and gas exploration, processing equipment, transport, storage and chemical process, high chloride and marine environments, paper machines, liquor tanks, pulp, and paper digesters.

Duplex¡¯s premium mechanical and chemical properties are slightly offset by its difficulty in formability.

Alloy 32750 is a super duplex stainless steel supplied in hot worked and solution annealed conditions.

Super Duplex is used in gas and oil industry, on offshore platforms, chemical processing equipment pressure vessels and boilers, in heat exchangers.

Since the material is also resistant to acids and chlorine compounds, it could see its application in marine environments, especially in saltwater containing chlorine compounds. The ferritic portion of the duplex structure of Super Duplex 2507 round bar alloy makes it resistant to stress corrosion cracking in warm chloride-containing environments.

The duplex microstructure allows this grade of high strength super duplex UNS S32750 bar to have a lower coefficient of thermal expansion and higher thermal conductivity than austenitic steels and is suitable for operating temperatures up to 300¡ãC.

There are components of duplex 2205 fasteners available such as studs, set screws, bolts, washers and nuts. Whenever you specifically consider duplex stainless steel 2205 gaskets, it can be of great benefit for different types of critical industrial applications often found in harsh environments. Almost all types of 2205 stainless steel gaskets will provide a never-ending supply and excellent range of service for different applications such as valves or nuclear, seawater, offshore buoyancy and petrochemical, pumps, etc.

Alloy 2507 has 25% chromium, 4% molybdenum, and 7% nickel. This high molybdenum, chromium and nitrogen content results in excellent resistance to chloride pitting and crevice corrosion attack and the duplex structure provides 2507 with exceptional resistance to chloride stress corrosion cracking.

ASTM A1082 specification alloy S31803 fasteners have higher pitting and crevice corrosion than stainless steel alloy 316. Due to its higher corrosion resistance, alloy grade UNS S31803 is able to exhibit better fatigue strength than other commonly used austenitic stainless steel grades in environments containing corrosive media.

UNS31803 has been supplemented by S32205 (F60) which dual conforms to S31803 but has a higher minimum N, MO, NI and Cr which guarantees a better corrosion resistance.

Super Duplex Steel UNS S32760 are dual phase austenitic-ferritic duplex fasteners manufactured from alloy containing chromium, nickel and molybdenum with restricted carbon content and minimum PREN42. Zeron washers have high strength, resistance to pitting, stress corrosion cracking, erosion and corrosion fatigue, crevice corrosion resistance.

ASTM A182 F53 flanges refer to flanges made from super duplex stainless steel 2507 (UNS S32750) by a hot forging process.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

Duplex2507 thread rod are dual phase austentic-ferritic duplex fasteners manufactured from alloy containing chromium, nickel and molybdenum with restricted carbon content and minimum PREN42. SAF2507 thread rod have high strength, resistance to pitting, stress corrosioni cracking, erosion and corrosion fatigue, crevice corrosion resistance.

Duplex2205 washers are dual phase austentic-ferritic duplex fasteners manufactured from alloy containing chromium, nickel alloy and molybdenum with restricted carbon content and minimum PREN35, SAF2205 fasteners have excellent corrosion resistance and high strength.

The different face types have their own advantages in piping applications.

2507 nuts are highly resistant to carbide-related intergranular corrosion due to their low carbon content (0.020% in weight).

The ASTM A790 Duplex Welded Pipes are an example of welded duplex pipe. There are different grades of duplex pipes with different mechanical properties. There are duplex, super duplex and lean categories in the Duplex Pipes varieties. The Seamless Duplex Pipes are both strong and is highly corrosion resistant.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

ASTM A479 UNS S32750 / A182 F53 Stud Bolts, which is a threaded rod with two heavy hexagon nuts. In the petroleum and chemical industry, these Super Duplex ASTM A479 UNS S32750 Stud Bolts is the most common bolt used for flanged connections.

It reaches the phase balance of austenite and ferrite in roughly same volume fraction.

The 2205 was developed to provide excellent machinability. Control of composition and inclusion type improves chip formation and reduces tool wear, resulting in higher machining efficiency and lower tool costs.

Super Duplex 2507 has more than twice the strength of conventional austenitic stainless steels in the annealed condition.

Type: Seamless, Welded

WT: SCH5-SCH80S

Duplex Stainless Steel offers excellent resistance to corrosion along with very high mechanical strength, which allows for lighter fabrication and greater design flexibility. With this high corrosion resistance, Duplex Stainless Steel provides more uptime than Carbon Steel or conventional Stainless Steel.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex describes a family of stainless steels that are neither fully austenitic, like 304 stainless, nor purely ferritic, like 430 stainless. The structure of 2205 duplex stainless steel consists of austenite pools surrounded by a continuous ferrite phase.

Duplex 2205 stainless steel (both ferritic and austenitic) is used extensively in applications that require good corrosion resistance and strength. This grade offers higher resistance to corrosion

Super Duplex UNS S32760 is one of the most common super duplex grades on the market. UNS S32760 is a duplex stainless steel designed for use in corrosive chlorine-containing environments, with the addition of W and Cu compared to UNS S32750.

2507 has Good general corrosion resistance, Suggested for applications up to 600¡ã F, and Low rate of thermal expansion.

The advantage of the dual-phase structure is that it combines the stress corrosion cracking resistance and high strength of ferritic alloys with the ease of manufacture and corrosion resistance of austenitic stainless steel alloys.

S31803 Duplex Steel is a 22% chromium duplex (austenitic/ferritic) steel with moderate to good strength and good general corrosion/stress corrosion/cracking resistance.

2205 has excellent corrosion properties, and it is well-suited to environments containing chlorides and hydrogen sulphide, for use in oil and gas extraction from sour wells, in refineries and in process solutions contaminated with chlorides.