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EN 1092-1Download

 EN 1092-1 is the harmonized European standard for steel flanges, published by CEN. It effectively supersedes DIN 2501, DIN 2527–2693, and the British BS 4504. EN 1092-1 is the authoritative flange standard for the EU market and is widely adopted internationally. It covers 12 flange types across pressure ratings from PN 2.5 to PN 400 and sizes from DN 10 to DN 4000.

View Other Standards:

DIN 2545 Weld Neck  JIS B2220  BS 4504   DIN 2527 Blind

EN 1092-1 — European Steel Flange Standard PN 2.5 – PN 400

EN 1092-1 is the harmonized European standard for steel flanges, effectively superseding DIN 2501, DIN 2527–2693, and BS 4504. It is the authoritative standard for the EU market and is widely adopted internationally. Covers DN 10 to DN 4000, PN 2.5 to PN 400.

EN 1092-1 — Flange Types Overview

Type Description Key Application
Type 01 Plate Flange (for welding) Slip-on / lap joint connections
Type 02 Loose Flange (with collar) Corrosion-resistant collar + loose plate
Type 04 Loose Flange on collar Similar to Type 02, different geometry
Type 05 Blind Flange System closure / isolation
Type 11 Weld Neck Flange High-pressure, high-temperature, cyclic
Type 12 Weld-on Collar (for loose flanges) Welded collar + removable plate
Type 13 Weld Neck Collar High-pressure collar connection
Type 21/22/23 Socket Weld Flange Small bore, high-pressure
Type 32/33 Threaded Neck Flange No-weld assembly (BSPT bore)

Table 1: EN 1092-1 flange types (selection of most common types). For full type listing, refer to EN 1092-1:2002+A1:2012.

Key Specifications

Standard: EN 1092-1:2002+A1:2012
Pressure: PN 2.5 / 6 / 10 / 16 / 25 / 40 / 63 / 100 / 160 / 250 / 320 / 400
Size: DN 10 – DN 4000
Face Types: Flat Face (FF), Raised Face (RF), RTJ, Tongue & Groove
Supersedes: DIN 2501, DIN 2527–2693, BS 4504
Annexes: Form B1 (RF), Form B2 (T&G), Form D (RTJ), Form E (FF)

EN 1092-1 Type 01 (Plate) — PN 10 Dimension Table

DN Pipe OD (mm) Flange OD D (mm) Thickness b (mm) Bolt Circle k (mm) Bolt Holes Hole d (mm) Approx. Weight (kg)
10 17.2 90 12 60 4 14 0.52
15 21.3 95 12 65 4 14 0.61
25 33.7 115 14 85 4 14 1.20
50 60.3 165 16 125 4 18 2.85
80 88.9 200 18 160 8 18 4.95
100 114.3 220 18 180 8 18 5.80
150 168.3 285 20 240 8 22 10.80
200 219.1 340 22 295 12 22 17.60
300 323.9 445 26 445 12 22 34.20
400 406.4 565 28 515 16 26 59.40
500 508 670 30 620 20 26 91.20
600 610 780 32 725 20 30 134.0

Table 2: EN 1092-1 Type 01 Plate Flange — PN 10 dimensions. Reference: EN 1092-1:2002+A1:2012. Full table covers DN 10–DN 4000.

EN 1092-1 Pressure-Temperature Ratings

PN 20°C 100°C 200°C 250°C 300°C 350°C 400°C 450°C
PN 6 6 5.5 5.0 4.8 4.5
PN 10 10 9.2 8.2 7.5 7.0 6.2 5.5
PN 16 16 15.0 13.5 12.5 11.5 10.0 9.0
PN 25 25 23.2 20.5 18.8 17.5 15.5 14.0 12.0
PN 40 40 37.0 33.0 30.0 28.0 24.5 22.0 18.0
PN 64 64 59.0 52.5 48.0 44.5 39.0 35.0 28.5
PN 100 100 92.0 82.0 75.0 70.0 61.0 55.0 45.0
PN 160 160 147 131 120 112 98 88 72

Table 3: EN 1092-1 allowable pressure (bar) by PN class and temperature (°C). Values based on P245GH / 13CrMo4-5 group 1 materials.

Face Type Forms

Form Face Type Description
Form B1 Raised Face (RF) Standard raised face, 2–5 mm height. Most common.
Form B2 Tongue & Groove (T&G) Male/female sealing surfaces for precision alignment.
Form D Ring Type Joint (RTJ) Grooved face for high-pressure / high-temperature service.
Form E Flat Face (FF) Full face contact, used with full-face gaskets.
Form F Spigot & Recess Spigot face / recess for O-ring seal.

Table 4: EN 1092-1 face type forms (Forms B1, B2, D, E, F per Figures 4 and 11 of the standard).

Materials (EN 1092-1 Material Groups)

Group Material Grade Max Temp
  1E1 Carbon steel P250GH (1.0460) 300°C
1E2 Carbon steel, fine grain P265GH (1.0425) 350°C
2E1 13CrMo4-5 (1.7335) 13CrMo4-5 500°C
2E2 10CrMo9-10 (1.7380) 10CrMo9-10 550°C
5E1 X2CrNi18-9 (1.4306) 304L 400°C
5E2 X2CrNiMo17-12-2 (1.4404) 316L 400°C
5E3 X2CrNiMoN22-5-3 (1.4462) Duplex 2205 300°C

Table 5: EN 1092-1 material groups and maximum design temperatures. Material must be selected to match both pressure and temperature requirements.

Applications

EU and international oil & gas pipeline projects (mandatory CE marking territory)
Petrochemical and chemical processing plants
Power generation and nuclear installations
Water and wastewater treatment facilities
Shipbuilding and offshore platforms
Food, pharmaceutical, and hygienic process lines
 

While PN classes between DIN, EN, and BS standards are dimensionally equivalent, ANSI/ASME pressure classes (150, 300, 600, etc.) are not dimensionally identical to PN classes for all DN sizes. Bolt hole counts, bolt sizes, and flange OD may differ. Always check dimensional compatibility before mixing standards in the same joint assembly.

Flange Material Selection Guide

Material Grade Max Temp Key Application
Carbon Steel P250GH / A105 425°C Steam, water, oil, gas
Stainless Steel 316 A182 F316 400°C Chemical, food, pharma
Stainless Steel 316L A182 F316L 400°C Weld-intensive fabrication
Duplex 2205 A182 F51 / S31803 300°C Offshore, seawater
Super Duplex 2507 A182 F53 / S32750 300°C Harsh chemical, subsea
Alloy Steel F22 A182 F22 (2¼CrMo) 550°C Power plant, refineries
Inconel 625 UNS N06625 700°C Aerospace, marine

Table 6: Material selection guide for EN 1092-1 steel flanges. Always verify with applicable pressure equipment code.

HT PIPE manufactures EN 1092-1 flanges in all types (01, 02, 04, 05, 11, 12, 13, 21-23, 32-33) in carbon steel, stainless steel, duplex, and special alloys. All flanges supplied with EN 10204 3.1/3.2 material test reports and dimensional inspection certificates.