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STANDARDS

ASTM B366Download

ASTM B366 — Factory-Made Wrought Nickel and Nickel Alloy Fittings

ASTM B366 (latest edition: B366-22) is the benchmark specification for wrought nickel and nickel alloy butt-welding pipe fittings for severe corrosion, high-temperature, and cryogenic service where stainless steel is insufficient. ASME SB-366 is adopted in BPVC Section II Part B. Products include elbows (LR/SR), tees, reducers, caps, and crosses to ASME B16.9 / ASME B16.28 dimensions, covering alloys from pure nickel to complex Ni-Cr-Mo-W superalloys.

1. Scope and Applicable Standards

Standard Scope
ASTM B366 / ASME SB-366 Wrought nickel alloy butt-welding fittings (this specification)
ASTM B444 / ASME SB-444 Alloy 625 seamless pipe and tube (parent material for 625 fittings)
ASTM B622 / ASME SB-622 Hastelloy C-276 / C-22 seamless pipe and tube
ASTM B564 / ASME SB-564 Nickel alloy forgings (flanges and fittings)
ASME B16.9 Dimensional standard for factory-made fittings NPS ½–72

2. Grade Designations

B366 Designation UNS No. Trade Name Alloy System Key Attribute
WPHC200 N02200 Nickel 200 Pure Ni (99.6%) Caustic soda, HF, food processing
WPHC201 N02201 Nickel 201 Low-C pure Ni Caustic >300 °C, eliminates graphite precipitation
WPMC400 N04400 Monel 400 Ni-Cu (63Ni-31Cu) Seawater, HF, dilute H₂SO₄, brine
WPHX N06002 Alloy X (Hastelloy X) Ni-Cr-Mo-Fe Gas turbine, high-temperature oxidising
WPNiCu30 N05500 Monel K-500 Ni-Cu age-hardened Seawater pump shafts, high strength
WPNCrFe (600) N06600 Inconel 600 Ni-Cr-Fe High-temperature oxidation, nuclear (dry conditions)
WPNCrMo3 (625) N06625 Inconel 625 Ni-Cr-Mo-Nb Most versatile: cryogenic, seawater, sour gas, high-temperature
WPNMH (B-2) N10665 Hastelloy B-2 Ni-Mo (28Mo) HCl, H₂SO₄ (reducing), H₃PO₄
WPNC276 (C-276) N10276 Hastelloy C-276 Ni-Mo-Cr-W Broadest acid resistance: oxidising + reducing, FGD
WPNC22 (C-22) N06022 Hastelloy C-22 Ni-Cr-Mo-W Better oxidising resistance than C-276; Cl₂, bleach solutions
WPNiCrMo (825) N08825 Incoloy 825 Ni-Fe-Cr-Mo-Cu H₂SO₄, H₃PO₄, seawater, sour gas (cost-effective)

3. Chemical Composition (Selected Grades)

Grade Ni Cr Mo Fe max Cu Others
Nickel 200 ≥99.0 0.40 0.25 C ≤0.15, Mn ≤0.35
Monel 400 63.0 min 2.50 28.0–34.0 Mn ≤2.0
Inconel 600 72.0 min 14.0–17.0 10.0 0.50 C ≤0.15
Inconel 625 58.0 min 20.0–23.0 8.0–10.0 5.0 Nb+Ta 3.15–4.15
Hastelloy B-2 Balance 1.0 max 26.0–30.0 2.0 Co ≤1.0
Hastelloy C-276 Balance 14.5–16.5 15.0–17.0 4.0–7.0 W 3.0–4.5, Co ≤2.5
Hastelloy C-22 Balance 20.0–22.5 12.5–14.5 2.0–6.0 W 2.5–3.5, Co ≤2.5
Incoloy 825 38.0–46.0 19.5–23.5 2.5–3.5 22.0 min 1.5–3.0 Ti 0.6–1.2

4. Mechanical Properties

Grade UTS min (MPa) YS min (MPa) Elong. min (%)
Nickel 200 / 201 380 105 35
Monel 400 485 170 35
Inconel 600 550 240 30
Inconel 625 690 275 30
Hastelloy B-2 690 310 40
Hastelloy C-276 690 280 40
Hastelloy C-22 690 310 45
Incoloy 825 586 241 30

5. Heat Treatment and Annealing

Grade Anneal Temperature (°C) Cooling
Nickel 200 / 201 700–925 Air cool or water quench
Monel 400 760–870 Air cool
Inconel 600 980–1065 Rapid air cool or water quench
Inconel 625 1095–1175 (solution anneal) Water quench
Hastelloy B-2 / C-276 / C-22 1065–1175 (solution anneal) Water quench (mandatory)
Incoloy 825 930–980 Water quench or rapid cool

PMI requirement: ASTM B366 strongly recommends Positive Material Identification (PMI) via XRF or OES for all nickel alloy fittings. Visual appearance and weight are insufficient to distinguish alloys — e.g., C-276 and 316L stainless steel look identical. Hastelloy B-2 is particularly hazardous if misidentified in oxidising-acid service (immediate corrosion failure).

6. Corrosion Environment — Alloy Selection Guide

Corrosive Medium Recommended Grade(s) Note
Hot concentrated NaOH (caustic) Nickel 200 / 201 Use 201 (low-C) above 300 °C to avoid graphite precipitation
Hydrofluoric acid (HF) Monel 400 Best cost-effective option; Ni 200 also suitable
Seawater (ambient) Inconel 625, Monel 400 625 for highest pitting resistance; 400 for lower cost
Hydrochloric acid (HCl, reducing) Hastelloy B-2 / B-3 Do NOT use B-2 in oxidising acids — catastrophic corrosion
Mixed oxidising/reducing acids Hastelloy C-276, C-22 C-22 better for highly oxidising; C-276 for reducing-heavy media
Flue gas desulfurisation (FGD) Hastelloy C-276, C-22 Hot Cl⁻ + SO₄²⁻ + HF attack; C-276 widely proven
H₂SO₄ (moderate) Incoloy 825, C-276 825 cost-effective for dilute/moderate H₂SO₄
Sour gas (H₂S + CO₂) Inconel 625, Incoloy 825 NACE MR0175 compliance required; both permitted

7. How to Order

# Item Example
1 Standard ASTM B366-22 or ASME SB-366
2 Grade / UNS No. Inconel 625 / UNS N06625, or Hastelloy C-276 / N10276
3 Fitting type & NPS 90° LR Elbow, NPS 4, Sch 40S
4 Dimensional standard ASME B16.9
5 Heat treatment Solution annealed (state temperature range)
6 PMI 100% XRF PMI required (specify in PO)
7 Certificate EN 10204 3.1 MTR; NACE MR0175 compliance if applicable

HT PIPE supplies ASTM B366 nickel alloy fittings in Alloy 625, C-276, C-22, Monel 400, and Incoloy 825 with full EN 10204 3.1 and PMI certification. Contact us for dimensional and material specifications.

8. Frequently Asked Questions

Q1: Why is Hastelloy B-2 dangerous in oxidising environments?

Hastelloy B-2 (Ni-28Mo) lacks chromium and therefore has no passive oxide film in oxidising environments. In the presence of oxidising agents (Fe³⁺, Cu²⁺, dissolved O₂, HNO₃), B-2 corrodes rapidly at rates exceeding 25 mm/year. Even a small amount of oxidising contamination in an HCl stream can cause catastrophic failure. Always verify process chemistry is strictly non-oxidising before specifying B-2.

Q2: Can Inconel 625 fittings be used in cryogenic service?

Yes. Inconel 625 (N06625) retains excellent ductility and toughness at cryogenic temperatures down to –196 °C, making it suitable for LNG, liquid oxygen, and liquid nitrogen piping systems where simultaneous corrosion resistance and low-temperature performance are required. It is one of few materials approved for both cryogenic and elevated-temperature (to 816 °C) service under ASME BPVC.