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STANDARDS

ASTM A515Download

ASTM A515/A515M is the standard specification by ASTM International covering carbon-silicon steel plates intended primarily for intermediate and higher-temperature service in welded boilers and other pressure vessels. The specification defines three grades — Grade 60, Grade 65, and Grade 70 — with increasing strength levels. The companion specification ASME SA-515 adopts identical requirements for ASME Boiler and Pressure Vessel Code (BPVC) compliance, making it the reference standard for Code-stamped boiler and pressure vessel construction.

Zhengzhou Huitong (HT Pipe) supplies ASTM A515 / SA-515 pressure vessel plates in all three grades with full Mill Test Certificates (MTC) per EN 10204 3.1

1. Standard Scope & Designation

ASTM A515/A515M applies to plates fabricated by any manufacturing process and covers plates for use in welded pressure vessels where the service temperature is in the intermediate to higher range. Killed steel with a coarse austenitic grain size practice is mandatory to ensure adequate notch toughness and creep resistance.

Scope Statement (ASTM A515/A515M-17): "This specification covers carbon-silicon steel plates primarily for intermediate and higher-temperature service in welded boilers and other pressure vessels. Plates are available in three strength levels: Grade 60, Grade 65, and Grade 70."
Designation Issuing Body Unit System Max Thickness Latest Edition
ASTM A515 ASTM International Inch-Pound 200 mm (8 in) A515/A515M-17 (R2022)
ASTM A515M ASTM International SI (Metric) 200 mm A515/A515M-17 (R2022)
ASME SA-515 ASME (BPVC Sec. II Part A) Both Per ASME BPVC 2023 Edition

2. Grades Covered by ASTM A515

ASTM A515 defines three carbon-silicon grades with increasing minimum tensile strength. Grade 70 is the most common for high-temperature boiler construction; Grade 60 is used for lower-pressure, lower-temperature boiler applications.

Grade Min Tensile (MPa) Min Yield (MPa) Max Carbon (Gr. B) Typical Application
Grade 60 415 (60 ksi) 220 (32 ksi) 0.24% Low-pressure boilers, moderate-temperature vessels
Grade 65 450 (65 ksi) 240 (35 ksi) 0.28% Medium-pressure boilers, process vessels, heat exchangers
Grade 70 485 (70 ksi) 260 (38 ksi) 0.31% High-pressure boilers, reformer vessels, high-temp process reactors

3. Chemical Composition (ASTM A515 Table 1)

Values are maximum unless shown as a range. Heat analysis. Per ASTM A515/A515M-17. Killed steel, coarse austenitic grain size practice required.

Element Grade 60 (%) Grade 65 (%) Grade 70 (%) Notes
Carbon (C) ≤1" (25mm): 0.24
1"–2": 0.27
2"–4": 0.29
4"–8": 0.31
≤1" (25mm): 0.28
1"–2": 0.31
2"–4": 0.33
4"–8": 0.33
≤1" (25mm): 0.31
1"–2": 0.33
2"–4": 0.35
4"–8": 0.35
Thicker plates allow higher C for strength
Manganese (Mn) 0.90 max (heat)
0.98 max (product)
0.90 max (heat)
0.98 max (product)
1.20 max (heat)
1.30 max (product)
May increase 0.06% Mn per 0.01% C reduction (max 1.5% heat / 1.6% product)
Phosphorus (P) 0.025 max 0.025 max 0.025 max
Sulfur (S) 0.025 max 0.025 max 0.020 max Grade 70 has stricter S limit (0.020%)
Silicon (Si) 0.15–0.40 (heat)
0.13–0.45 (product)
0.15–0.40 (heat)
0.13–0.45 (product)
0.15–0.40 (heat)
0.13–0.45 (product)
Mandatory killed steel; Si deoxidization

Note: Full chemistry ranges per ASTM A515/A515M-17 Table 1. Steel shall be made by open-hearth, basic-oxygen, or electric furnace. Product analysis tolerances per ASTM A20/A20M apply.

4. Mechanical Property Requirements (ASTM A515 Table 2)

All values are minimum unless shown as a range. Per ASTM A515/A515M-17. Testing per ASTM A20/A20M and ASTM A370.

Grade Tensile Strength
MPa (ksi)
Yield Strength (min)
MPa (ksi)
Elongation in 8" (min %) Elongation in 2" (min %)
Grade 60 415–550 (60–80) 220 (32) 21% 25%
Grade 65 450–585 (65–85) 240 (35) 19% 23%
Grade 70 485–620 (70–90) 260 (38) 17% 21%

Note: Elongation in 8" gauge length (200 mm) uses a rectangular specimen; elongation in 2" (50 mm) uses the standard round specimen per ASTM A370. Both must be met when applicable.

High-Temperature Strength (Allowable Stress): ASTM A515 Grade 70 is widely used in power boiler shells and reformer vessels. Per ASME BPVC Section II Part D, the allowable tensile stress for A515-70 at 400°C (750°F) is approximately 113 MPa (16,400 psi), decreasing to approximately 73 MPa (10,600 psi) at 540°C (1000°F). Refer to ASME BPVC Section II Part D tables for design allowable stresses at specific temperatures.

5. Heat Treatment Requirements

Plate Thickness Required Condition Notes
≤ 50 mm (2 inches) As-rolled (AR) or Normalized AR permitted unless normalized is specified
> 50 mm (2 inches) Normalized mandatory Normalizing refines grain structure, improves toughness
All thicknesses (recommended) Killed steel, coarse austenitic grain size Grain refining elements (Al, Nb, V) may be used per agreement
Normalizing Temperature: Typical normalizing temperature for A515 plates is 900–940°C (1650–1725°F), held sufficient time for through-thickness temperature uniformity, then air cooled. This produces a fine-grain normalized microstructure with improved notch toughness compared to as-rolled or furnace-cooled plates. For plates requiring post-weld heat treatment (PWHT), the PWHT temperature must not exceed the normalizing temperature minus 30°C to avoid over-tempering the normalized microstructure.

6. Testing & Inspection Requirements

Test Requirement Reference Standard
Chemical Analysis (Heat) One per heat; all elements per Table 1 ASTM A515 Table 1
Tensile Test One per heat/lot; TS, YS, Elongation per plate or heat lot ASTM A370 / A20
Charpy V-Notch Impact Not mandatory per A515; may be specified per S5 supplementary requirement ASTM A370 / A20
Ultrasonic Examination Optional per A578/A578M; commonly required for thick-section vessels ASTM A435 / A577 / A578
Visual & Dimensional Surface condition, flatness, thickness tolerance per A20/A20M ASTM A20/A20M
Grain Size Coarse austenitic grain size (ASTM No. 5 or coarser) — mandatory ASTM E112
Steelmaking Process Open-hearth, basic oxygen, or electric furnace ASTM A515

7. Plate Dimensions & Tolerances

ASTM A515 plates are produced by hot rolling. Common dimensional ranges from mill production:

Parameter Typical Range Notes
Thickness 6 mm – 200 mm (1/4" – 8") Max 200 mm per A515; thicker by agreement
Width 1,000 mm – 3,500 mm Narrower widths available; cut-to-size on request
Length 2,000 mm – 18,000 mm Mill production; longer lengths available for thick plates
Finish Hot Rolled (HR), Mill Edge or Sheared Edge Shot blasting + primer paint available

Note: Thickness tolerances per ASTM A20/A20M Table 1 (typically ±0.3 mm for plates under 40 mm). Width and length tolerances per ASTM A480/A480M. Mill edge may extend up to 40 mm beyond nominal width.

8. Industries & Applications

Industry Recommended Grade Typical Service Temp.
Power Generation (Boilers) Grade 65 / Grade 70 Up to ~540°C (1000°F)
Petroleum Refining Grade 65 / Grade 70 350–540°C (660–1000°F)
Chemical & Process Plants Grade 60 / Grade 65 Moderate-to-high temp. vessels
Steam Generation Grade 70 High-pressure steam drums
Hydrogen Plants Grade 65 / Grade 70 350–500°C reformer vessels
Furnace Construction Grade 60 / Grade 65 Furnace doors, combustion chambers

9. ASTM A515 vs ASTM A516 vs ASTM A387 — Pressure Vessel Plate Comparison

Criteria ASTM A515 ASTM A516 ASTM A387
Primary Service Intermediate-to-high temp. Moderate-to-low temp. High-temp. + H₂/creep resistance
Temperature Range ~425–540°C (800–1000°F) Ambient to ~−50°C (impact) Up to ~600°C (Grade 22)
Carbon (Gr.70, max) 0.31–0.35% 0.27% max 0.15% max (Gr.22)
Alloying Elements Carbon-silicon (C-Si) Carbon-manganese (C-Mn) Chrome-moly (Cr-Mo)
Min Tensile (Gr.70) 485 MPa (70 ksi) 485 MPa (70 ksi) 515 MPa (Gr.22, 70 ksi)
Impact Testing Not mandatory Optional (Supplementary S5) Mandatory for Class 2
Typical Application Boiler shells, reformer vessels Storage tanks, LP heaters, vessels Hydrocrackerreactors, reactors
Material Selection Rule of Thumb: For pressure vessels operating above 425°C (800°F) — use A515 or A387. For pressure vessels operating between ambient and −50°C — use A516. For vessels operating at moderate temperatures with hydrogen exposure (e.g., hydrodesulfurization units) — use A387 Grade 11 or 22 (chrome-moly steel).

10. Related Standards

Standard Scope Relationship to A515
ASME SA-515 ASME BPVC Section II Part A — Boiler Code adoption Identical requirements; mandatory for ASME Code-stamped vessels
ASTM A20/A20M General Requirements for Steel Plates for Pressure Vessels Governing specification for testing, tolerances, certification
ASTM A516 Pressure Vessel Plates for Moderate and Lower Temperature Service Alternative for low-temp. service; lower C, C-Mn chemistry
ASTM A387 Chrome-Moly Alloy Steel Plates for Pressure Vessels For higher-temp. service above A515 range; better creep strength
ASTM A370 Mechanical Testing of Steel Products Governs tensile, bend, impact test procedures
ASME BPVC Sec. VIII Rules for Construction of Pressure Vessels Governs design, fabrication, inspection of A515 pressure vessels
ASME BPVC Sec. I Power Boilers Governs allowable stresses for A515 in power boiler construction
ASME BPVC Sec. II-D Materials — Allowable Stresses & Properties Tables of allowable tensile and yield stresses at elevated temps.

11. How to Order — Required Information

No. Item Requirement / Example
1 Specification ASTM A515 / ASME SA-515
2 Grade Grade 60, Grade 65, or Grade 70
3 Dimensions Thickness × Width × Length (mm or inches)
4 Heat Treatment Normalized (mandatory for > 50 mm); specify if AR is acceptable for ≤ 50 mm
5 Supplementary Requirements S5 (Charpy impact), S1 (Product analysis), UT (Ultrasonic) per ASTM A20
6 Surface Condition Mill finish, shot blasted, primer coated
7 Certification EN 10204 3.1 or 3.2 Certified Mill Test Report (CMTR)
8 Quantity Metric tons (MT) or pieces
Download ASTM A515 / A515M Standard (PDF)

The official ASTM A515/A515M PDF is available from our HT Pipe Download Center. The document includes full chemical composition tables, mechanical property requirements, heat treatment provisions, and testing procedures per ASTM A20/A20M.

Go to Download Center  |  Request MTC / Quotation

12. Frequently Asked Questions

Q: What is ASTM A515 Grade 70 plate used for?

ASTM A515 Grade 70 is the most widely used grade in the A515 family for power boiler construction and high-temperature pressure vessels. Key applications include power boiler shells and drums, reformer furnace tubesheets and shells, ammonia synthesis converters, catalytic cracking unit vessels, and high-temperature process reactors in petroleum refining and petrochemical plants. Its minimum tensile strength of 485 MPa and yield of 260 MPa, combined with adequate creep resistance at elevated temperatures, make it suitable for pressure vessel design temperatures in the 425–540°C range per ASME BPVC Section I and Section VIII.

Q: What heat treatment is required for ASTM A515 plates over 2 inches (50 mm)?

Plates over 50 mm (2 inches) thickness must be normalized — heated above the upper critical temperature (approximately 900–940°C / 1650–1725°F), held for sufficient time to achieve uniform temperature through the plate thickness, then air cooled. This normalizing treatment refines the coarse as-cast microstructure from the steelmaking process into a fine, uniform ferrite-pearlite microstructure with improved strength, toughness, and dimensional stability. Normalization is particularly important for thick-section plates where slow cooling from hot rolling alone would produce a coarse, uneven grain structure with lower toughness.

Q: What is the difference between ASTM A515 and ASME SA-515?

Technically identical in chemical composition, mechanical properties, heat treatment, and testing requirements. ASME SA-515 is ASTM A515 adopted into ASME BPVC Section II Part A (Materials). The critical difference is regulatory: SA-515 is the mandatory specification for materials used in ASME Code-stamped pressure vessels (BPVC Section I for power boilers, Section VIII for pressure vessels). When purchasing plates for an ASME Code-stamped vessel, specify SA-515 to ensure compliance with authorized inspection requirements, CMTR documentation, and material traceability. Most mills supply dual-certified A515/SA-515 plates.

Q: Can ASTM A515 be used for cryogenic or low-temperature service?

ASTM A515 is not recommended for low-temperature service. The coarse austenitic grain size practice and relatively high carbon content (up to 0.35% for Grade 70) result in poor notch toughness at low temperatures — the plate becomes susceptible to brittle fracture. For pressure vessels requiring notch toughness below approximately 0°C (32°F), specify ASTM A516 instead, with supplementary Charpy V-notch impact testing (Supplementary Requirement S5 in ASTM A20/A20M) at the design minimum temperature. A516 Grade 60 or 70 with confirmed impact energy provides reliable service down to at least −50°C.

Q: What is the maximum allowable stress for ASTM A515 Grade 70 at elevated temperatures?

Per ASME BPVC Section II Part D (2023 edition), the allowable tensile stress for ASTM SA-515 Grade 70 at key temperatures is approximately: 20°C (68°F) — 113 MPa (16,400 psi); 300°C (570°F) — 113 MPa; 400°C (750°F) — 113 MPa; 450°C (840°F) — 103 MPa; 500°C (930°F) — 85 MPa; 540°C (1000°F) — 73 MPa. Above approximately 540°C, creep deformation controls the design, and chrome-moly steels (ASTM A387 Grade 11 or 22) with superior creep resistance become necessary. Always use the latest ASME BPVC Section II Part D tables for design calculations.

Request a Quote — ASTM A515 / SA-515 Pressure Vessel Plate

Zhengzhou Huitong (HT Pipe) supplies ASTM A515 / SA-515 Grade 60, 65, and 70 pressure vessel plates in all standard thicknesses. Full EN 10204 3.1 CMTRs, competitive pricing, and mill-direct delivery from major Asian steel mills.